How hard is it to change out the stator on a 2000 ultra classic. Come join the discussion about performance, modifications, troubleshooting, builds. Heritage softail classic 23 iron 1200 2 iron 883 20. The moco calls for using dielectric grease in the electrical service manual. This diagram is located in the harley davidson service manual. A harley davidson can experience electrical problems at any time, but there can be a wait for a service appointment at some repair shops.
Harleydavidson stator assembly, 20022003 vrod 3073401k 3073401k. Harley davidson charging system check is an overview of my new electric meter, and a how it works video. Harley davidson rotor and stator diy repair replacement e21 roma. Engineered to provide 30% more power than the stock system at idle.
He tested the stator per hd service manual, checked out fine. Jun 14, 2017 the problem facing harley davidson company man. In this episode, well teach you everything you need to know about your harley davidson charging system. Accel 32 amp unmolded alternator stator 152107 harley. Harleydavidson is recalling 20082011 touring, cvo touring, and vrsc. Stators free delivery possible on eligible purchases. Hd ultra classic primary removal and installation duration. High output charging system 29900028a harleydavidson usa. We break it down to what bikers actually need to know in an understandable way. I agree, just replaced a stator on a friend 2002 ultra. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Improper installation of this kit could result in death or serious injury.
Find great deals on ebay for harley alternator sportster. Shop our complete selection of harley davidson motorcycle parts and accessories including the accel 32 amp unmolded alternator stator. He replace the battery and regulator with no improvement. Spyke heavy duty 32 amp stator for harley big twin 19701999. Accel 152115 50 amp 3phase motorcycle stator for harleydavidson by. I need a part number for my 05 ultra s stator coil.
I thought it was the coolest thing i had ever seen since it eliminates all of the switches. Motorcycle maintenance services harleydavidson usa. Harley davidson 45 amp stator fltflh 200205 2998702 ebay. Find the accel molded alternator stator 152115 at dennis kirk. Your harley davidson, or most motorcycles for that matter, use the same type of charging system, often referred to as a permanent magnet alternator. Its job is to supply electrical current to charge the battery and run electrical devices. Mar 14, 2015 the wolf came up with this basic wiring diagram as he was putting this bike together from the frame up. How to install a stator on a harley davidson soft tail by chris gilliland the stator is an integral part of your harley davidson softail motorcycles charging system, generating an electrical field that is manipulated by a rotating magnetic flywheel to generate an alternating electrical current. The stator is part of the charging system of the bike and is responsible. Glide and installation of a new stator our 1995 harley davidson. Harleydavidson flhtcui electra glide ultra classic repair manual pdf. Discussions for every bike bikez has discussion forums for every bike.
We run through the process of testing your harleys charging system with this. You do see harleydavidson refer to it as an alternator in their manuals. Procedures for testing stator harley davidson forums. A forum community dedicated to all harley davidson model owners and enthusiasts. Accel 152115 50 amp 3phase motorcycle stator for harleydavidson. Step by step instructions for testing your harleys charging system. Home 1999 harleydavidson ultra classic efi flhtcui. The insulation is designed to withstand temperatures of 600 degrees and above. I see too many people take their harley and just throw parts at. I need to replace stator in 2002 electra glide fixya. The harley davidson stator replacement and upgrade is being done with quality parts made in the usa. As many of you who ride 1997 to 2005 flhflt models have discovered, they do not seem to get the stator life you may expect.
Harley stator charging system not workingtest regulator. This is a brand new stator for the 200820 harley davidson dyna. Harley davidson dyna models workshop service repair manual 2003. Harley davidson rotor and stator diy repair replacement. We will remove old and replace the regulator rectifier, stator and rotor shell. I have both the hd and clymer manuals for my bike and after comparing them, i rarely ever use the clymer manual.
Yes the hd manual will cost you almost twice as much, but they pay for themselves in less than the first hour of labor you do to your own bike. In the report, harley davidson said this is the result of gas bubbles in the master cylinder clutch. Harley davidson touring models service manual repair 2002. Drag specialties alternator stator harley flht electra glide standard. Drop us a line or give us a call and let our expert customer service team.
The only thing i find better about the clymer manual is the electrical wiring diagrams. Factory service manual, repair manuals, owners manuals. Clymer harley davidson manuals are written specifically for the doityourself enthusiast. Reading will vary depending on system, check service manual. From basic maintenance and troubleshooting to complete overhauls, our harley davidson manuals provide the information you need. If the procedure is not within your capabilities or you do not have the correct tools, have a harley davidson dealer perform the installation. How to install a stator on a harley davidson soft tail it. Harley davidson service manuals downloadrepairmanual. Buy accel 152115 50 amp 3phase motorcycle stator for harley davidson. Its a perfect solution for replacing your bikes oem regulator rectifier. Instant download of the factory repair manual for 2002 harley davidson touring motorcycles. Pulled the plug wires, put another plug in wire and no spark. Accel molded alternator stator 152115 harleydavidson. This unit has been manufactured to eliminate stator burn out.
It shows the stator on the wiring diagram but no where on. Harleydavidson recalls motorcycles brake concern consumer. Inspect the regulatorstator plug, and check the battery terminals for connection corrosion. This threepart video series walks us through harley davidson charging system replacement. How much does a 2002 harley davidson ultra classic weigh. Looking for a wiring diagram for the charging system on a. To prevent accidental vehicle startup, which could cause death or serious injury, disconnect negative battery cable before proceeding. This stator will fit other models that are not listed in ebays compatibility chart such as police models check your oem numbers to the one listed below. This is a new 3845amp stator rotor used determines amp output fits harley davidson fltflh from 19992001. How to replace stator on 2002 ultra classic, do you have pics. As long as you select your exact model 2007 harley davidson flhtcu ultra classic electra glide from the drop down menu you will be all set. I have the service manual, but it only vaguely describes the. Mosfet regulator rectifier for harley davidson dyna glide 1450 2002 2003. Inspect the regulatorstator plug, and check the battery terminals for connectioncorrosion.
Complete kit includes high performance rotor, stator, voltage regulator and all gaskets and hardware required for installation. Visit the home page to get the complete factory service manual for your 20012009 touring motorcycle and get it delivered to your computer in just seconds touring manuals available. For all your harley davidson motorcycle parts, accessories, and gear, turn to our online motorcycle parts and accessories store. Get the best deal for cycle electric motorcycle stators, magnetos and parts from the largest online selection at. Harley davidson dyna models workshop service repair manual 2002. Cycle electric motorcycle stators, magnetos and parts for.
Harley voltage regulator replacement harley davidson charging system removal electrical systems. In this video we have used a 1991 harley davidson fxst softail, in other. User manuals, harleydavidson motorcycle operating guides and service manuals. The most common cause of electrical problems on a harley davidson is the battery or the voltage regulator. For those of you that do not know what a stator is, it is part for the charging system. Dyna glide models procedures for testing stator ive been searching this site.
Flhtcui ultra classic electra glide 2002, flhtcflhtci electra glide classic 2002, flht electra glide standard 2002, flhtcui ultra classic electra glide 2002, fltri road glide 2002, flhrci road king classic 2002, flhr road king 2002, 2002 flt police models. The charging system on a harley davidson motorcycle consists of the battery, the voltage regulator and the alternator. Downloads service manuals free manuals and documents. Very easy to install, great build quality and no problem powering my 1,200 watt pioneer amp and head unit on my ultra. Hi anonymous, for more information about your question please visit the websites below. Old school harley davidson wiring diagram simplified diy. Buy new 12 volt 38 amp stator fits harley davidson big twin softail dyna 3001701 3001701. Bob larosa shows us how to replace the harley stator and rotor shell. We provide harley davidson motorcycle service manuals, owners manuals, and parts catalogs for download.
Step by step instructions for testing your harleys. Click on an alphabet below to see the full list of models starting with that letter. Davidson ultra classic maintenance video shows a transmission. You can sign up for email notifications when other riders answer you.
Harley davidson servicerepair manual download download. If youre considering these models, check with the dealer to make sure that the clutch got flushed or the master cylinder got rebuilt. Harley stator and rotor shell replacement fix my hog. Accel 152115 50 amp 3phase motorcycle stator for harley. Harleydavidson motorcycle user manuals download manualslib. These stators provide a much longer service life due to their ability to operate at lower temperatures.
As always, make sure you have everything you need on hand before you start your project including replacement parts, gaskets, fluids and tools. Shop our complete selection of harleydavidson motorcycle parts and accessories including the accel 32 amp unmolded alternator stator 152107. Based upon that case, its sure that your era to way. Free shipping, no hassle returns and the lowest prices guaranteed. Discussion on vtwin harley davidson motorcycles including dyna, electra glide, softail, sportster, and more. Some harley owners like to fix their own bikes, thereby saving both money and riding time. I am pretty good mechanical wise, i build custom jeeps for everything from rock crawling to mall crawlingi have just never worked on a bike since i am pretty new to it. Harleydavidson flhtcui electra glide ultra classic service. Reading will vary depending on system, check service manual specifications generic specs.
This recall affected 46,000 harley davidson motorcycles in total. Mini models to be offered with manual transmission again for 2021. Rider and passenger safety depend upon the correct installation of this kit. Harleydavidson motorcycle manuals manualslib has more than 330 harleydavidson motorcycle manuals. The harley davidson stator replacement and upgrade. Located within the primary chaincase on the left side of the engine, the alternator is difficult to visually inspect. The demands on the battery and charging system keep growing and this upgrade will keep your battery up to snuff. Mosfet regulator rectifier for harley davidson dyna glide. I have the factory manual but can not find how to replace it. The alternator, in turn, is made up of the rotor and the stator. Harley davidson 45 amp stator fltflh 200205 2998702.
This aftermarket harley davidson regulator rectifier has been built with ceramic hybrid technology. How to replace stator on 2003 ultra classic harley davidson 2003 flhtcui electra glide question. Harleydavidson touring models workshop service repair manual 2017. Shop our complete selection of harleydavidson motorcycle parts and accessories including the accel molded alternator stator 152115. The motorcycle should be putting out approximately 1820 acv per 1,000 rpm. This is a brand new stator for the 2007 harley davidson dyna. The most important tool in your toolbox may be your clymer manual. Harley davidson rotor and stator diy repair replacement e21 roma custom bike.
For all your harley davidson motorcycle parts and accessories questions, turn. In this video mike demonstrates harley davidson stator replacement with a 50 amp upgrade. Ds alternator stator harley davidson sportster 883. Wire, terminals and connectors harley davidson motorcyle. Harleydavidson, harley, hd, and the bar and shield. Find the accel 32 amp unmolded alternator stator 152107 at dennis kirk. How do you change the stator on a 2002 harley ultra classic.
Save up to 50% from the cost of the oem harley davidson part and improve your bikes electrical system performance. Harley davidson touring models service manual repair 2002 flt instant download of a repair manual for 2002 harleydavidson touring motorcycles. Harley davidson is the biggest name in motorcycles. Pdf download of harleydavidson factory service repair manuals harleydavidson 1200 custom, breakout, cvo limited, cvo road glide ultra, cvo street glide, dyna fat bob, dyna low rider, dyna street b.
Harleydavidson service repair manuals on motor era. Stators and rotors harley davidson motorcyle parts. Download harley davidson touring service repair manual. How to remove a gas tank on a harleydavidson touring bike. I purchased this to replace my older stator on my 2007 ultra classic. Harley davidson charging system removal fix my hog. View this part harley davidson fxdl dyna low rider 19972005 gear. I have an 06 ultra classic but i believe the removal procedure is basically the same. The harleydavidson high output charging system is engineered to provide abundant power for all your accessories at any engine speed. How to troubleshoot a harley alternator it still runs. Electra glide ultra classic harley davidson maintenance tip fairing. Instructions were very good also, just remember to purchase a factory service manual to go with it. Harleydavidson uses classic vtwin engines with cylinders that fire in an uneven manner, giving them their distinctive sound. Looking for a wiring diagram for the charging system on a 1998 harley davidson fat boy.